An excellent example is the molding of thermoplastic-based woven materials known as organ sheets. In a second step, the design and functionality are enhanced by molding short fiber reinforced materials based upon the exact matrix. Lightweight designs made of polymer composites have become popular within industries like the Automotive and Aerospace industries today. Thermoplastic and thermoset matrices can be paired with either long, short, or continuous carbon fiber reinforced. The most important thing is to comprehend the impact of the fibers on the characteristics of composite materials. Get More Softwares From Getintopc
Digimat MX is a composite materials database that gives access to data from experiments with different strain rates temperature and pressures, radiation levels, and more. The software allows sharing of information between different individuals or within the design group. Digimat-MX lets the user reverse engineer a complete range of materials using parameter identification and optimization tools that are easy and simple to use. Part Performance Customers can connect to the Markforged material and information about printing by using FEA simulations from MSC.
Msc Digimat Features
Recent advancements with additive manufacturing like continuous fiber routing that is reinforced are extending applications of 3D printing for structural components that carry the weight of heavy loads. However, these applications for structural use usually require pre-validation at the design stage to ensure safety and performance specifications can be fulfilled. Danfoss created a lifting bracket using Markforged that can lift housings made of cast in production lines.
Because of the weights suspended and the close proximity to workers, verification is required to ensure safety in the workplace. Through MSC and Markforged’s collaboration, The simulation workflow was validated using the bracket’s demo component and the point of failure was determined. The results demonstrate a significant safety margin, which confirms that the bracket is able to be used safely in operation and also offers a chance to decrease the weight and costs. “Markforged is a pioneer in the 3D printing space, and its continuous carbon fiber material is so strong, it’s replacing aluminum in factories across the globe,” said Olivier Lietaer, Business Development Engineer for Additive Manufacturing at e-Xstream Engineering which is an affiliate of MSC.
We’re putting data to work in order to increase efficiency as well as productivity and quality across manufacturing, industrial infrastructure, safety, as well as mobility-related applications. Research methods allow us to gain an understanding of and discover the mechanisms that govern macro-material properties but originate from the microscopic nature of their composition. Digimat-VA Digimat – VA (“Virtual Allowables”) is an effective solution that allows engineers to compare the properties of materials prior to tackling the long physical allowable.
With the help of virtual allowable, engineers can begin part design in tandem with physically allowable campaigns. They’ll also be in a position to establish calibration standards, make sure that each machine is designed specifically for the specific part, and ensure every part is printed correctly on the very first attempt. It includes Digimat documentation, an extensive sample manual, and access to e-Xstream’s services support and training.
E-Xstream engineering creates and commercializes Digimat, Digimat range of programs. It is a state-of-the-art multi-scale technology for modeling materials that speed up the creation process for composite materials as well as structures. Digimat is the main technology within 10xICME Solution and is utilized to carry out detailed analyses of materials at the microscopic scale as well as to create micromechanical models of materials designed for multi-scale coupling between both the macroscopic and micro scale.
The key to this is to develop a model of the material that is able to match the experimental data as closely as it is possible. In this regard, reverse engineering techniques are utilized that results in the parametrization of micromechanical models and their adaptation to an array of anisotropic material parameters to achieve the best composite performance possible. The emphasis is on the component’s performance, which is based on the properties of the material as well as the manufacturing process and conditions utilized for the specific design.
The software allows simulations of models that are proposed, containing continuous fibers as well as printed thermoform plastics to determine the components’ structural and mechanical performance. Digimat gives its users an approach based on platforms that include an approach that is generic to material modeling as well as the setup for multi-scale simulations. It is a highly efficient and reliable tool, Digimat allows its users to design and develops cutting-edge materials and parts efficiently in terms of time and at a lower cost.
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Digimat is a global community. Digimat group is distributed around the globe with major customers across Europe, America, and Asia. Digimat is used by large Materials Suppliers and Tier 1s, and OEMs in a range of industries including aerospace, automotive defense, electrical & electronics, among others. tools comprehensive set of software applications that are interoperable and geared towards professional use for the purposes of structural or material engineering. Digimat provides tools at the microscopic (Digimat-MF Digimat-FE) and macroscopically scales (Digimat-MX Digimat CAE, Digimat).
Find out more information at the Hexagon’s Manufacturing Intelligence division provides solutions that make use of data from engineering and design, manufacturing and metrology to help make manufacturing more efficient. To enable Additive Manufacturing to make a smooth transition to standard manufacturing process-specific design and engineering tools are needed.
In order to enable as-manufactured parts performance predictions, and thereby optimization of design – the use of an integrative simulation like that offered by extreme is essential. In analyzing the direction of printing and the impact of imperfections, users are now able to conduct precise structural analyses and have more confidence in the quality of plastic and composite parts. Through the application of multi-scale modeling techniques to AM of polymers Digimat’s virtual compounding of materials and characterization is a crucial tool for the development of new materials.
At the microscopic scale, Digimat-MF and Digimat FE are utilized as a part of an engineering approach to understanding the composite properties of materials. At the microscopic level, Digimat tools allow you realistically model the anisotropic nonlinear performance that composite materials exhibit. The basis of micro/macro multiscale modeling is the use of homogenization technology. Homogenization is the process of combining materials data per phase together with information on microstructure to determine the macroscopic behavior of an entire composite. In this method, an appropriate volume element is constructed that describes the composite materials under study.
For the honeycomb core, the homogenized properties are calculated using Digimat-HC, based on the shape of the honeycomb’s unit cell.
The models for material properties can take in local information about microstructures from different sources and transform these into a local material property. Fully coupled analyses result in a model that simulates specific material properties that are described in each of the integration points of the Finite Element analysis.
The coupled analysis is the most advanced method for modeling composite components and has been proven to be able to replicate the results of experiments numerous times. Digimat-AM Digimat additive Manufacturing is an integrated simulation chain designed for AM that offers the most unique combination of process simulation, and structural engineering that can take AM efficiency and performance to the next level.
A precise material model can decrease the “factor of safety” – permitting composite materials to be used to their full potential, thus maximizing their effectiveness against metals and resulting in significant weight reduction. Digimat tools are seamlessly integrated into the present FEA process, closing that gap in between production processes as well as structural analyses.
Coupled analysis at the macro scale is based on Digimat-MF materials models, which are parameterized and stored using the platform for material exchange Digimat-MX. The coupled analysis is built upon interfaces to manufacturing process simulations as well as structural FEA software that is available within Digimat-CAE. This method is enabled by Digimat-MAP, which allows data transfer between meshes with different meshes and microstructure visualization, as well as processing technology for post-processing.
Msc Digimat System Requirements
- Operating System: Windows XP/Vista/7/8/8.1/10
- Memory (RAM): 1 GB of RAM required.
- Hard Disk Space: 950 MB of free space required.
- Processor: Intel Dual Core processor or later.